Vol.24, No.2, 2024, pp. 269–275
https://doi.org/10.69644/ivk-2024-03-0269
 

REVERSE ENGINEERING AND FINITE ELEMENT ANALYSIS OF Ti-6Al-4V ORTHOPAEDIC HIP IMPLANTS

Katarina Čolić1*, Simon Sedmak1, Calin Adrian Dascau2, Ivana Filipović1, Aleksa Milovanović1, Tamara Smoljanić1, Filip Vučetić1

1) Innovation Centre of the Faculty of Mechanical Engineering, Belgrade, SERBIA

K. Čolić 0000-0002-0227-0026; S. Sedmak 0000-0002-2674-541X; I. Filipović 0000-0002-7977-2980; A. Milovanović 0000-0003-4668-8800; T. Smoljanić 0000-0002-0641-3223; F. Vučetić 0000-0002-7194-4880

*email: kbojic@mas.bg.ac.rs

2) ‘Victor Babes’ University of Medicine and Pharmacy, Dept. of Internal Medicine, Timisoara,, ROMANIA

 

Abstract

The goal of the research presented is to combine reverse engineering methodologies with a numerical approach to analyse the structural integrity of artificial hip implants made of Ti-6Al-4V alloy subjected to different types of loads. In this way, numerical models validate the adopted methodology for obtaining implant geometry using 3D scanning, while also providing valuable insight into the behaviour of hip implants under different static loading cases. Since 3D scanning is proven as efficient and reliable for obtaining accurate geometry of various types of implants, it is applied in this research. Following a detailed development of a hip implant model geometry, involving 3D scanning and refining the obtained point cloud to a level that would realistically represent the actual hip implant, numerical models are made based on the obtained geometry. Results of these simulations using the finite element method in ANSYS® software have provided realistic values of stresses in most critical areas of the hip implant. The precise value of load that would produce plastic strain on the implant is also determined and is used as the limit criterion for selecting load cases for further analysis. This analysis would involve the assessment of fatigue life of hip implants with the same geometry and the same material while assuming the presence of a crack in the most critical area.

Keywords: partial hip implant, finite element method, Ti-6Al-4V alloy, 3D scanning

full article (597 kB)